Sand Iron Casting

The sand castings are the most popular casting process, which is used to make large components using iron, bronze, brass and other material. The sand cores used for the formation of inner lining of hollow parts of the cast are formed from dry sand components These are developed to have a good collapsibility (the castings shrinks while cooling) to evade defects in the castings such as hot tearing and cracking.

Material Range in Production :

Cast Iron and SG Iron to various grades as per the requirement of Indian and International clientele in machined and unmachined conditions.
 

Markets we serve :

Pumps/Pumping Equipment Valves and Fittings   Material Handling   Power Generation   Chemical Process

Mining Machinery/Equipment Compressors   Construction Machinery   Machine To

Weight Parameters :

 

• Max 5 M.T. per pc. for cast iron
• Max 4 M.T. per pc. for S G Iron
• Max 5 M.T. per pc. for Alloyed cast iron

Installed capacity :

 

• 350 M.T. / annum
• 100 M.T. / annum
• 10 M.T. / annum

Testing Facilities and Practices:

 

• Carbon & Sulphur Determinator
• Metallurgical Microscope
• Micro Polishing Machine
• Sieve Analysis apparatus
• Universal Sand Testing Machine with Accessories
• Sand Testing requirements like permeability meter, moisture teller, liquid limit tested etc.

Other Sand Testing requirements like Permeability Meter, Moisture Teller, Liquid Limit Tester etc.

Lost Wax Casting

 

We manufacture a wide range of precision engineered lost wax castings that are available in Carbon Steel & Alloyed Steel in the weight ranging from 50 Grams to 65 Kgs single piece weight. We also have the ability to undertake CNC machining for our range of lost wax castings.

Material Range in Production : 

A wide range of Carbon Steels, Low and High Alloy Steels, Stainless Steels, Duramet, Agronite, Hast Alloy, Monel, Aluminum & Alloys, Copper & Alloys, Nickel, Cobalt & Chromium based Super Alloy

Markets we serve :
 

 

Valves Fitting & Strainers Pump Spares   Fire Fighting Equipment

Automobile Parts General Engineering

 

Weight Parameters	From few grams to 70 Kgs.
Size Parameters	400mm x 400mm x 400mm
Installed capacity	70 Tones / annum
Testing Facilities and Practices	Mechanical, Chemical, NDT, Hardness, Hydrotest, General Inspection, Micro Structure Test.

Advantage

 

• Intricate and complex shape & size can be easily Cast will freedom of design.
• An excellent surface finish and high degree of "as Cast" dimensional accuracy can be obtained.
• In general, components weight from 250 grams to 70 Kgs can be cast by this process
• The process gives a product which is essentially a near net shape wherein machining is either totally eliminated or reduced to a minimum.
• Accurate reproduction of fine details e.g slots, holes and case lettering is achieved

Steel Sand Casting

We make use of high quality steel to develop corrosion resistant sand castings. Our sand castings are flexible form of casting that allows for the usage of recyclable and permanent patterns.